How to Make a Round Ottoman from Scratch

Ever dreamt of adding a touch of elegance and functionality to your living space with a custom-made piece of furniture? Look no further than creating your own round ottoman from scratch. Not only is this a rewarding DIY project, but it also allows you to personalize your space to your exact tastes. Let's dive into a step-by-step guide on how to make a round ottoman from scratch.

Before we begin, gather your materials: plywood, foam, fabric, batting, wood glue, screws, sandpaper, and upholstery nails. You'll also need tools like a jigsaw, drill, staple gun, and a screwdriver. Safety first, so ensure you have safety glasses and ear protection.

Design and Planning

Start by deciding on the size and style of your ottoman. For a classic look, consider a 16" or 24" diameter. Sketch your design, including the base, top, and legs. Remember, the top should be slightly smaller than the base to create an overhang.

Create a cutting list based on your design. You'll need two circles for the base and top, and four smaller circles for the legs. Use a compass or a bowl to trace your circles onto the plywood.

Cutting the Plywood

Secure your plywood to a work surface. Using a jigsaw, carefully cut along your traced lines. Ensure you're wearing safety glasses and keep your hands well away from the blade. Sand any rough edges with medium-grit sandpaper.

For the legs, cut four 2" x 2" pieces of plywood at 3" lengths. These will serve as the supports for your ottoman. Sand these pieces as well.

Assembling the Base

Apply wood glue to the edges of one of your large circles. Attach the four leg supports, spacing them evenly around the edge. Use clamps to hold the pieces together while the glue dries. Once dry, reinforce the joints with screws.

For the top, apply glue to the edges of the other large circle and attach it to the leg supports, creating a hollow space inside. Again, use clamps and screws to secure it in place. Sand any rough spots.

Padding and Upholstery

Now that your base is complete, it's time to add padding and upholstery. Start by cutting your foam to match the size and shape of your top and base. Use a serrated knife to cut the foam, and wear gloves to protect your hands.

Wrap your foam in batting, securing it with staples. This will create a smooth surface for your fabric and help hide any imperfections. Cut your fabric to size, leaving a few inches of overhang on all sides.

Attaching the Fabric

Start in the center of your top and base, pulling the fabric taut and stapling it in place. Work your way outwards, pulling the fabric tight and stapling it every few inches. Be careful not to stretch the fabric too much, as this can cause wrinkles.

Once you've stapled the entire surface, trim any excess fabric. For a clean finish, use an upholstery hammer and nails to tuck the fabric under the overhang, creating a smooth edge.

Finishing Touches

Flip your ottoman right side up. If desired, add decorative trim or nail heads around the edge of the top. This can add a touch of elegance and personalization to your piece.

Finally, give your ottoman a once-over to ensure all staples and nails are secure. Your round ottoman is now ready to take center stage in your living space!

Enjoy the satisfaction of having created a beautiful, functional piece of furniture with your own hands. Remember, this is a project that can be tailored to your unique style and needs. So, go ahead, put your personal touch on it, and make it truly one-of-a-kind. Happy crafting!